MAN marine intercoolers

The charge-air cooler sits between the turbocharger and the intake, cooling the boost air so the engine breathes denser, cleaner air. We supply genuine MAN intercoolers for D-Series marine diesels, matched to your exact engine.

Intercoolers

Genuine MAN intercoolers with the engines they fit. Sizes and connections vary a lot across the D-Series, so confirm the exact reference against the model and serial number on your engine’s data plate.

Part no.DescriptionEngine / applicationAvailability
51.09500-7136Intercooler
  • D2862 LE3../LE4..
In stock
51.09500-7194Intercooler HD
  • D2862 LE2..
In stock
51.09500-7198Intercooler
  • D2862 LE6..
  • D2676 LE6..
In stock
51.09500-7050Intercooler
  • D2840 LE301/302/402/403/404/407/409
  • D2840 LE423
  • D2842 LE422/423/433/446/453
  • D2842 LE301/302/403-405/407/409-420
In stock
51.09500-7132Intercooler
  • D2840 LE100/200/400
  • D2840 LE2..
  • D2842 LE100/200/400
  • D2842 LE101/201-203/211-213
In stock
51.09500-7036Intercooler
  • D2840 LE301/302/402/403/404/407/409
  • D2840 LE401
  • D2842 LXE/LYE/LZE/LE400/401/02/06/08
  • D2848 LE
  • D2848 LE201-203/211-213
  • D2848 LE/LE 406
  • D2848 LE401/403/405
In stock
51.09500-7068Intercooler
  • D2840 LE301/302/402/403/404/407/409
  • D2842 LE301/302/403-405/407/409-420
  • D2842 LE422/423/433/446/453
  • D2842 LXE/LYE/LZE/LE400/401/02/06/08
  • D2848 LE422/423
In stock
51.09500-7196Intercooler
  • D2676 LE6..
  • D2862 LE6..
  • D2868 LE121-123
In stock
51.09500-7130Intercooler
  • D2868 LE4..
In stock

Click a part number for full specifications, the parts diagram and to request a quote. Not sure which you need? Send us your engine model and serial number and we’ll confirm the correct intercooler before anything ships.

Intercoolers: what they do and when to replace

When the turbocharger compresses the intake air, it heats it up. Hot air is thin air, so before it reaches the cylinders it is passed through the intercooler, or charge-air cooler, which drops its temperature. Cooler, denser air carries more oxygen into each cylinder, which means more power, better fuel burn and lower exhaust temperatures. On marine engines the cooling medium is usually water, so the intercooler is a compact water-to-air heat exchanger working hard in a salt-laden environment.

Because one side sees hot charge air and the other sees cooling water, intercoolers fail in a few predictable ways: internal corrosion and scaling that block the core, cracked or eroded tubes that let water into the charge air, and perished seals and gaskets that leak. The symptoms are lost power, black smoke, high charge-air temperatures, coolant loss, or water and emulsified oil showing up in the intake side.

Our recommendations for intercooler work:

  • Confirm the exact reference against the model and serial number on your engine’s data plate; sizes and connections differ across the D-Series
  • Renew all seals and gaskets when you refit, and pressure-test the core before it goes back on
  • Check the raw-water side for corrosion and scale, and establish why the old cooler failed so the new one lasts
  • Inspect the charge-air pipes, elbows and clamps at the same time, since they share the same group

We supply genuine MAN intercoolers with a 2-year warranty and worldwide dispatch. Send us your engine model and serial number, or a photo of the data plate, and we will confirm the correct intercooler for your engine before anything is ordered.

Tell us your engine. We’ll find the intercooler.

Send the MAN model and serial number from the data plate, or a part number, and we’ll confirm the right intercooler fast.

Request a quote
enquiries@boatforwork.com +371 22-04-08-93